Thanks averykaolin, that was my initial idea, but I got tired of looking through craigslist and I wasn't willing to spend the cash for a new one. Thanks seamster! However, living in a small, San Franciscan apartment limited my manufacturing capabilities as well as my working space once the wheel was finished. With this in mind, I decided on designing for portability as well as ease of construction with the few tools I did have. I am building a small kart capable of carrying maximum 2 persons. When the motor fails, a decision needs to be made as to repair, replace or rebuild. Along with the treadmill belt, the motor works hard to keep you in shape. Miscellaneous nuts, bolts, washers, set screw, etc. 1 year ago I liked this option because the price was right and the finish was nearly perfect for a plastic bat. ☺. Coincidentally most Treadmills use a 80-260 VDC motor with a suitable HP rating and a PWM motor speed controller to allow the user to change the belt speed and keep a good constant speed and torque while running on it. On the larger 20A treadmill motor, we attached a dolly bearing directly to the bottom of the motor and then onto the top of the tower. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. I waited a couple of weeks and finally snagged one for $40! 5 years ago. Consider your weight and workout intensity wh… After sanding everything down, a few coats of urethane based clear coat will add ample protection. :). 1mû¥ÛnlߓíqûŒÔðˆz!èÚmârÍA»-|a­>)§Úeɒ䄭+êü€H®på¤Z^‹˜\3BÃJ~DâP‹xÄ'â&ŸÄˆ&–„ŠLÏBýî{, ¨§Ð´º’Ë~XMݯº—â8D9LâزN¶¥¹Çüݤ¸n+aøIh#žÔjé’'¡~,ó£¿Õ³[ó4ë,F’P’|4Iž6ÿðµ. I hope this helps and good luck! I waited a couple of weeks and finally snagged one for $40! Details about 500W 220V DC Treadmill Motor DIY Project Electric kit. Replace the motor controller if it doesn't operate the motor correctly. The circuit of the proposed treadmill motor speed controller may be understood with the help of the following points: Here the two 555 ICs are configured as PWM generator/optimizer for acquiring the required speed control of the connected motor. The treadmill motor is an essential component to your machine. Luckily, I found a treadmill with a slider so I could fashion the foot switch out of its potentiometer and a couple pieces of plywood. The hardest thing to find was the treadmill for an affordable price. Get a dolly wheel with a hole in the middle, which you thread the power wires through. I drilled and tapped two holes and secured it with a set screw. 55 do you think a drill´s motor could work? Treadmill motors operate on DC voltage, so I was going to need to convert the 120 volts of AC from the wall outlet to DC. Elements such as dust and dirt or a worn belt can have a big impact on the working ability of the motor. I had been reading that the motor could be used in a DIY wind generator project. Luckily, there are a ton of resources already out there that helped guide me through the entire process. Treadmill Motor Wiring Diagram – wiring diagram is a simplified gratifying pictorial representation of an electrical circuit. Easy to do with your design. Building an electronic circuit for achieving DC motor speed control may seem quite simple, and you should be able to find many such ordinary circuits dealing with speed regulation. Repair difficulty. https://www.ebay.com/itm/Used-2-65-HP-Permanent-Ma... https://www.instructables.com/contest/remix2015/, Treadmill motor with controller board, transformer, power cord, fuse, and slider intact (this saved a lot of time and money fabricating a foot switch), 2' x 4' sheet of plywood (cut pattern pictured), 6' sheet of metal molding used for the corner pieces, Right angled metal extrusions for mounting the motor, Cork (or anything that can be used as a spacer/cushion), 2 black 3/8" thick HDPE plastic circles cut to 12", 1 white 1/2" thick HDPE plastic circle cut to 11 1/2". Amazing job! Did you make this project? For additional troubleshooting tips and advice on getting the most out of your treadmill, check out our articles page. Reply The motor controller runs the motor at the speed you select at the console. I definitely took your advice. For a frame I used a motor stand [ that allows the motor to rotate ] put a shaft through it, a 3 jaw chuck on one end and a belt pulley on the other. Hi! Whether you’re looking to purchase a new treadmill or looking to update an existing one, knowing about which kind of motor to look for is vital to the success of your treadmill use. You can keep things as simple or fancy as you want at this point, but remember, it will be very dirty for the majority of the time. 15 viewed per day. I wanted to know weather these motors will be suitable for my project. Item information. Your treadmill motor won't run with a defective motor controller. I am currently working on a shield that protects from water or other foreign objects. https://www.ebay.com/itm/Used-2-65-HP-Permanent-Ma... Would this motor work? Learn about treadmill repairs that you can easily do … Hi BryanN9, I ran into the same problem, that solid dowel I used actually just slides freely into the pipe flange. Basic DIY Home-Repair Tool Kit . However, practically you will find that simpler circuits have one serious drawback – they are not able to control the motor speed smoothly at lower levels, and as the desired speed is decreased, the torque of the motor also decreases proportionately… I then drilled the holes to attach to the flange, as well as for the bat locator pins. This step is much easier to complete before assembling all the walls. By Sears PartsDirect staff. Share it with us! I've really had an itch to throw some clay, but since classes and buying a real potter's wheel would be out of the question financially, I decided to build one from scratch. Nicely done. The pulley had several grooves in it to accept a serpentine type belt. Failure of the motor can be one … 500W 220V DC Treadmill Motor DIY Project Electric kit. I based the overall mechanical design on this Instructable by the user VertDude. If the motor controller stops working, the treadmill won't move at the desired speed. The motor is the main hub and carries the most weight mechanically. Avoid DIY in this, because you may risk creating a short circuit and more damage to the motor and to your treadmill controller. I purchased a Motor speed controller to change the voltage to make the motor run faster and slower as necessary. Below is the list of components and materials: Treadmill motor with controller board, transformer, power cord, fuse, and slider intact (this saved a lot of time and money fabricating a foot switch) 8" and 2.5" Pulleys I removed the flywheel from the motor, attached the 2.5" pulley, and bolted everything on to a wall of the potter's wheel chassis. 200W 180V DC Treadmill Motor DIY Project Electric full kit. Serpentine belts are more expensive and harder to come by than a traditional v … As a result, you can expect that issues will eventually develop in the motor and power drive area. I am working on a treadmill recycle to make a welding fixture for welding shafts and other round stuff that is easier to weld when it is rotating. Replace the motor controller with the manufacturer-approved replacement part. .Ö Çþ¨ÿŠjp’‘À“Cñø)Ò¦cÒ5åUÖ§]îƒH{²$û…ðɝQ›ÁêûŒÜ®5¸"Ñhpcc¶llpCcq *Edit 3/31/12* It appeared to work with my small volume of test grains, however when I went to run a full batch of grains this morning it choked badly. What is the inside diameter of the pillow blocks and pulleys? Finally, everything is complete and ready for finishing. After laying out a pattern based on this measurement, I cut all of my pieces out with a jigsaw and drilled all of my holes. Also if they are suitable for my project please can someone suggest me 3 or 4hp treadmill motors on eBay or other sites below 150$. One could potentially buy pre-drilled bats and match the pins up to them to make it a bit easier. Got it! The hardest thing to find was the treadmill for an affordable price. I tried to isolate these components from as many moving parts/potentially wet parts as I could manage. Treadmill motors are heavy duty DC motors and have lots of horsepower Plus, they have a heavy metal flywheel which gives them a nice smooth power band The treadmill motor shown on this page is 2.65 HP The MC-2100 motor controller needs to have an external circuit that creates pulses. This is something a specialist should do! 5 years ago Ok, I see. Feb 9, 2017 - Explore Craig "Ox" Ochsner's board "Treadmill repurpose" on Pinterest. Fixing a Treadmill Motor Eliminate the possibility of other problems. My father gave me his used treadmill before he died. To find the owner’s manual or a complete list of replacement parts for your treadmill, search for … Treadmill doesn't go at the right speed When you set the speed on the control panel settings, the motor controller tells the motor how fast or slow it should go. Problems with the Treadmill Motor/Power Drive. 25 viewed per day. These seem to be big with the DIY energy crowd for building wind turbines, but that's not what I want to use them for.I'm wondering how much power I could get out of them when driven by either a 3.5 or … Nice! If the bearing says 5/8" that means it fits a 5/8" shaft. This way I could ensure that I could mount the motor and I wouldn't have to do anymore cutting. Broken plastic parts Treadmill motors usually have a … Colorful Wrapped Rope Macrame Knot Necklace. I love all things mechanical and collaborating with other creatives! on Introduction. A treadmill may include these parts: motor with a 1.5 to 3 horsepower to provide power to the treadmill belt; a flywheel to regulate the belt under the impact of your weight and moving feet; a frame to hold the parts of the treadmill together; rollers to keep the treadmill belt running smoothly; a deck to support the running surface; a belt or possibly two belts; and an electronic display console. Details about 200W 180V DC Treadmill Motor DIY Project Electric full kit. So here are the tools I needed to complete this project, which happen to be just a few short of my entire toolkit: As for the materials, I got lucky and a lot of the things I've collected for past projects were able to work out. If the treadmill doesn’t seem to be moving at the speed you set, the most likely cause is the motor controller. Perhaps find a cast off sewing machine for the sealed pedal? My two commercial wheels place the pots inside the pedal itself. By sandwiching the lever of the potentiometer between the bottom surface of the foot switch and a piece of plastic (not picture), I could control the speed of the wheel. For the wheel head and bats, I went to a local plastics shop to get a couple pieces of cheap, but durable HDPE cut into one 11 1/2" circle and two 12" circles, respectively. Question It just did not have enough power for direct drive. Condition: New other (see details) Quantity: 9 available / 10 sold / See Feedback. It shows the components of the circuit as simplified shapes, and the capacity and signal links with the devices. See more ideas about Motor, Treadmill, South bend lathe. When you mounted your wheel head to your shaft, how did you do it? This DIY repair guide explains how to replace the motor controller on a treadmill. Thanks for the idea. Can i have "cut pattern" in Centimetres maybe? On a homemade treadmill, you could skip the motor and display console. Oct 20, 2018 - Explore Tim Follick's board "treadmill motor" on Pinterest. Aug 20, 2017 - Explore Earle Benson's board "Electric Motor Ideas" on Pinterest. In this case welding the winding again will fix the problem. I've got three permanent magnet DC treadmill motors laying around. Below is the list of components and materials: Since a lot of this has been covered in many other Instructables, I am going to give the condensed version. Then use our DIY treadmill repair guides for step-by-step instructions to fix the problem. The treadmill motor had a pulley/flywheel in place. We also used the same PVC Blade Pattern to cut 3 foot blades. About: I'm a freelance industrial designer in the Bay area. I Like Your design, Now I have to make it! ... Easy DIY treadmill repairs. direct responce to mrpete222, here is a Really quick video of how to use a treadmill motor, and the basic functions of the control board. It's a very simple rocker that relies on the friction of the pieces of wood to remain at a fixed position/speed. The cork shown spaces the oil pans off of the deck in order to achieve the proper height to shield the user from flying clay slurry (something I found out the hard way!). If the drive motor is weak or worn, the motor won't start and the walking belt won't move. Enjoy!!! Treadmill motor speed controller for less than $30 - YouTube Replace a worn treadmill drive motor with the manufacturer-approved replacement part following the steps in this DIY repair guide. I first got a general idea of the final deck height I wanted for my working surface (19.5" is a pretty standard potter's wheel height) and then subtracted the heights of the components to get to arrive at a wall height. I made two keyholes to interface with a couple of screws in the cork spacer, allowing for ease of removal during cleaning and reassembly. See more ideas about homemade tools, belt grinder, diy tools. See more ideas about treadmill, repurposed, belt sander. I am currently following your design, but am running into one problem - I can't find a pipe flange that will let me use a solid dowel! 5 years ago I have seen that most treadmill motors are 3 to 4hp powerful. I made all of my tolerances intentionally tight in order to save space and added optional hand-holds to aid in transporting from my "dirty" area of the apartment to storage in a closet. Item information. on Introduction. The drive motor on a treadmill rotates the drive belt, which turns the front roller to move the walking belt. Icon Health & Fitness, Inc. Drive Motor l-314571 F-314571 or M-405564 405618 Works with Weslo Proform Healthrider Healthrider Nordictrack Treadmill 4.5 out of 5 stars 18 $217.55 $ 217 . They vary in their abilities and capacities and are not all alike. Excellent build, a little paint and it would look like you have a commercially made product, don't forget the flames detail on the sides. I also wired up an on/off switch I had laying around and installed this along with the fuse in one of the back metal corner pieces. on Introduction, You should enter this into the Remix contest too: https://www.instructables.com/contest/remix2015/, Reply Just make the length 3 feet rather than 2 feet. The best part of salvaging the control board and speed slider from the treadmill is that adding a pre-made foot switch can always be a simple upgrade if I find one in the future. As you can see in the pictures, I mounted the controller board and transformer as close to the cord exit and as far from the wheel head as possible. The downfall of this design is that the electronics are exposed to the open air. Condition: New other (see details) Quantity: 9 available / 21 sold / See Feedback. You can see one of the pillow blocks in this picture, the other one is bolted to the bottom side, ensuring that the shaft will spin true. 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