All that is required is a few tools and 10 minutes of spare time. Before starting the process of changing the engine oil yourself, you need to decide which socket size you will use. Drill a hole in a piece of flat cold rolled steel stock. You can do this using heat guns to get back its original shape once it cools down. I worked for a long time at Global Rebound Automotive companies (Toyota, TATA, BMW, Nissan, TVs, and Others ) as a Mechanic and Mechanics Supervisor. I guess I should have used the older type torque wrench. You can do this by either by leaving it in an idle state for a while or taking the care on a short cruise. One of... Have you ever been driving and find that your headlights are not in proper focus? Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. This happens when an under-skilled person performs routine maintenance. Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. Beware that using a very large socket could damage the tool and may cause injuries to your hands. An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. :hihi: Now remove your lower oil pan. The reason why it is located here is for it to drain the maximum amount of oil, when changing engine oil. A heli-coil repair is the least intrusive method to fix such a failure, and the resulting repair is better than new. Use A Hammer. Just like other metal properties, the heat causes it to expand. The tool is made of high carbon steel to ensure durability and long life. Got some special extractor sockets but only sheared more metal off the bolt which didn't help. Drain your oil and install a new oil filter and rubber o-ring on the cap. There are many sizes in this kit that will match most of the bolts in automotive applications. Use a new copper gasket on the drain plug with every oil change. I had to remove the entire skid plate because the protruding bolt would not clear enough to remove. In a weeks time I suspect the dealers oil change guy works on dozens of cruze, within a few months the guy is an expert at our cars. It is not bad to ask for help when things become complicated. If the hole has not been too badly butchered, the easiest and best way to repair the drain hole is with a heli-coil. Stripping the threads in the pan can cause the oil to leak out around the bolt. Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. Dealer charges $29.95 for a dexos synthetic blend change. While I was at it, I also welded a little longer 9/16 bolt into the fill plug for the front gear case. So now all I can think of is taking a torch lightly to the drain plug heating it … Wipe the sealing surface of the oil pan drain plug off, coat it (and the area around the bolt head) with Permatex. An oil drain plug is a large nut usually located in the lowest point of the oil pan at the bottom of the engine where all engine oil capacity rests. 99 This is a stripped oil plug removal tool designed specifically to remove rounded, rusted, or painted-over bolts and plugs. Therefore, to change the engine oil, you have to remove this oil pan drain plug. If it turns easily, the plug may … Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry Mix the JB Weld. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. Hi There, I am R. Hasan Tito, a mechanic, and owner of this website. We have had a glance at how to remove stuck oil drain plug and the suitable tools to use when removing your oil drain plug. Unfortunately, if you came to this step, this means that all the above tips and steps have failed to help you remove the stock oil drain plug. You May Like: How to Remove a Stuck Oil Filter. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan 4.6 out of 5 stars 14 $11.99 $ 11 . So inspection with a magnet is easy. I did my first ever oil change in my Boxster this morning...went mostly fine other that the newbie mistake of letting the oil come out too 986 Forum - for Porsche Boxster & Cayman Owners Stripped Oil Drain Plug - 986 Forum - for Porsche Boxster & Cayman Owners After a few minutes trying to remove the oil drain plug using a socket wrench or any other tool. Apart from the traditional ways, there are also professional effort-free ways you can use to remove a stripped bolt or oil drain plug. To replace the oil pan you're looking for MOPAR 5184546AC ($75), assuming you have a 2012+. Using any hydraulic jack high up the car, then locate the oil drain plug and try to move the oil drain plug clockwise or counterclockwise until it loosens. During oxidation, the molecules of engine oil break down. I decided to tack weld a short 9/16 bolt into the stripped out plug and removed it with a regular socket. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. Repair a stripped oil drain plug diy stripped oil pan drain plug repair leaking oil pan bolt or stripped allen oil drain plug stripped repair an oil pan drain plug How To Remove A Stripped Oil Drain PlugI Have A Stripped Oil Drain Plug HelpOil Pan Drain Plug Stripped North American MotoringI Have A Stripped… Read More » You can also perform some machining processes in the screw hole to retain the damaged place and replace the oil drain plug with a new one. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. One of the simplest ways of removing a stuck oil drain plug is to let the car warm up. Try a Gator Grip. The main reason why an oil drain plug gets stuck is due to sludge. Even if the oil change guy is less experienced than a real mechanic I suspect he is better than the preschoolers working at a local shop. Get the proper socket that matches the oil drain plug size and use it to remove the stuck oil drain plug. You'll want your motor to be relatively cool for this to be sure the bolts come out safely and the pan can't warp. At least as long as I don’t over tighten the plug. Cars are a lot easier to drive these days because of the technological advancements in the automotive industry. I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. In the case where the plug is over tightened, you have to change the whole oil pan. Once you have drained all the oil in the oil pan, use a clean cloth to clean the teeth of the oil pan and put a new gasket. Junky DIY guy did an excellent how-to guide on 5 different ways to remove rounded or stripped bolts. Use the proper-sized socket with the right number of sides. Recently bought my 3rd baster. 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